Makampani opanga zinthu zatsopano akugwiritsa ntchito njira zodzipangira okha zomwe zimagwiritsa ntchito deta kuti akwaniritse zolinga za nthawi yayitali za khalidwe lapamwamba, kuwononga ndalama zochepa, nthawi yogwira ntchito kwambiri komanso ndalama zochepa. Kuphatikiza kwathunthu kwa digito kwa njira zothira ndi kuumba (kuponya mosasunthika) ndikofunikira kwambiri kwa makampani opanga zinthu zatsopano omwe akukumana ndi mavuto opanga zinthu zatsopano nthawi yomweyo, nthawi yocheperako komanso kusintha kwa ma model pafupipafupi. Ndi makina opangidwa ndi ... Mayankho ndi ogwirizana nawo tsopano athandiza ma foundation kupanga zomangamanga zolimba komanso zanzeru zothandizira mapulojekiti akuluakulu, kubweretsa pamodzi njira zingapo zomwe kale zinali zodziyimira pawokha kuti zigwirizane ndi zoyesayesa zawo. Kusunga ndi kusanthula deta ya njira zomwe zasonkhanitsidwa ndi makina odziyimira pawokha, ophatikizidwa kumatsegulanso chitseko cha kuzungulira kwabwino kwa kusintha kosalekeza koyendetsedwa ndi deta. Ma foundation amatha kusonkhanitsa ndikusanthula magawo a njira pofufuza deta yakale kuti apeze mgwirizano pakati pawo ndi zotsatira za njira. Njira yodziyimira yokha ndiye imapereka malo owonekera bwino momwe kusintha kulikonse komwe kwadziwika ndi kusanthula kungayesedwe bwino komanso mwachangu, kutsimikiziridwa, ndipo, ngati n'kotheka, kukhazikitsidwa.
Mavuto Osapanga Mowa Mopanda Msoko Chifukwa cha chizolowezi chopanga zinthu nthawi yomweyo, makasitomala omwe amagwiritsa ntchito mizere yopangira ya DISAMATIC® nthawi zambiri amasintha mitundu pafupipafupi pakati pa magulu ang'onoang'ono. Pogwiritsa ntchito zida monga Automatic Powder Changer (APC) kapena Quick Powder Changer (QPC) kuchokera ku DISA, ma tempuleti amatha kusinthidwa mumphindi imodzi yokha. Pamene kusintha kwa kapangidwe ka liwiro lalikulu kumachitika, vuto lomwe limachitika nthawi zambiri limasintha kupita ku kuthira—nthawi yomwe imafunika kusuntha tundish kuti ithire pamanja pambuyo pa kusintha kwa kapangidwe. Kuthira mopanda msoko ndiyo njira yabwino kwambiri yowongolera gawo ili la njira yothira. Ngakhale kuti kuthira nthawi zambiri kumakhala kodziyimira pawokha pang'ono, kudzipangira kwathunthu kumafuna kuphatikiza kopanda msoko kwa machitidwe owongolera a mzere wopangira ndi zida zodzaza kuti zigwire ntchito mogwirizana nthawi zonse zomwe zingatheke. Kuti izi zitheke modalirika, gawo lothira liyenera kudziwa komwe kuli kotetezeka kuthira nkhungu yotsatira ndipo, ngati kuli kofunikira, kusintha malo a gawo lodzaza. Kukwaniritsa kudzaza kodziyimira pawokha bwino munjira yokhazikika yopangira nkhungu yomweyo sikovuta kwambiri. Nthawi iliyonse nkhungu yatsopano ikapangidwa, mzati wa nkhungu umasuntha mtunda womwewo (kukhuthala kwa nkhungu). Mwanjira imeneyi, chipangizo chodzaza chikhoza kukhala pamalo omwewo, chokonzeka kudzaza nkhungu yotsatira yopanda kanthu pambuyo poti mzere wopanga wayimitsidwa. Kusintha pang'ono kokha komwe kumafunika kuti kubwezeretse kusintha kwa makulidwe a nkhungu komwe kumachitika chifukwa cha kusintha kwa kupsinjika kwa mchenga. Kufunika kwa kusinthaku pang'ono kwachepetsedwa posachedwapa chifukwa cha mawonekedwe atsopano a mzere wopangira omwe amalola kuti malo othira akhalebe ofanana panthawi yopanga nthawi zonse. Pambuyo poti kuthira kulikonse kwatha, mzere wopangira umasunthanso kamodzi, ndikuyika nkhungu yotsatira yopanda kanthu kuti ayambe kuthira kachiwiri. Pamene izi zikuchitika, chipangizo chodzaza chikhoza kudzazidwanso. Mukasintha chitsanzo, makulidwe a nkhungu angasinthe, zomwe zimafuna automation yovuta. Mosiyana ndi njira yopingasa ya sandbox, komwe kutalika kwa sandbox kumakhazikika, njira yoyimirira ya DISAMATIC® imatha kusintha makulidwe a nkhungu kukhala makulidwe enieni omwe amafunikira pa seti iliyonse ya zitsanzo kuti ikhale ndi chiŵerengero chokhazikika cha mchenga ndi chitsulo ndikuwerengera kutalika kwa chitsanzocho. Ichi ndi phindu lalikulu pakuwonetsetsa kuti kuponyera bwino komanso kugwiritsa ntchito bwino zinthu, koma makulidwe osiyanasiyana a nkhungu kumapangitsa kuti kuwongolera kothira kokha kukhale kovuta kwambiri. Pambuyo pa kusintha kwa chitsanzo, makina a DISAMATIC® amayamba kupanga gulu lotsatira la zinyalala za makulidwe omwewo, koma makina odzaza omwe ali pamzerewu amadzazabe zinyalala za chitsanzo chakale, zomwe zingakhale ndi makulidwe osiyana a zinyalala. Pofuna kuthana ndi izi, mzere wopangira ndi chomera chodzaza ziyenera kugwira ntchito bwino ngati njira imodzi yogwirizana, kupanga zinyalala za makulidwe amodzi ndikutsanulira china mosamala. Kuthira kosasinthasintha pambuyo pa kusintha kwa kapangidwe. Pambuyo pa kusintha kwa kapangidwe, makulidwe a chinyalala chotsala pakati pa makina opangira amakhalabe chimodzimodzi. Gawo lothira lopangidwa kuchokera ku chitsanzo chakale limakhalabe lomwelo, koma popeza chinyalala chatsopano chotuluka mu makina opangira chikhoza kukhala chokhuthala kapena chopyapyala, chingwe chonsecho chikhoza kupita patsogolo mtunda wosiyana mu kuzungulira kulikonse - mpaka makulidwe a mawonekedwe atsopano. Izi zikutanthauza kuti ndi kufalikira kulikonse kwa makina opangira, makina opangira osasinthika ayenera kusintha malo oponyera pokonzekera kuponyedwa kwina. Pambuyo pa kuponyedwa kwa zinyalala zakale, makulidwe a chinyalala amakhala osasinthika ndipo kupanga kokhazikika kumayambiranso. Mwachitsanzo, ngati chikombole chatsopano chili ndi makulidwe a 150mm m'malo mwa chikombole cha 200mm chomwe chinali kutsanulidwa kale, chipangizo chothira chiyenera kusuntha 50mm kubwerera ku makina ochimbira ndi kuponda kulikonse kwa makina ochimbira kuti chikhale pamalo oyenera othira. . Kuti chomera chothira chikonzekere kuthira pamene mzati wa chikombole wasiya kuyenda, woyang'anira chomera chodzaza ayenera kudziwa bwino lomwe kuti chidzathiremo chikombole, nthawi ndi komwe chidzafike pamalo othira. Pogwiritsa ntchito chitsanzo chatsopano chomwe chimapanga zikombole zokhuthala pamene chikuponya zikombole zoonda, dongosololi liyenera kukhala lotha kuponya zikombole ziwiri munthawi imodzi. Mwachitsanzo, popanga chikombole cha 400mm m'mimba mwake ndikutsanulira chikombole cha 200mm m'mimba mwake, chipangizo chothira chiyenera kukhala 200mm kutali ndi makina ochimbira pa chikombole chilichonse chopangidwa. Nthawi ina kuponda kwa 400mm kudzakankhira zikombole ziwiri zosadzazidwa za 200mm m'mimba mwake kuchokera pamalo omwe angathe kuthira. Pankhaniyi, makina ochimbira ayenera kudikira mpaka chipangizo chodzaza chitatha kuthira zikombole ziwiri za 200mm musanapite ku kuponda kwina. Kapena, popanga zinyalala zopyapyala, chothiriracho chiyenera kukhala chokhoza kuthawa kuthira kwathunthu panthawiyi pamene chikutsanulira zinyalala zokhuthala. Mwachitsanzo, popanga chinyalala cha 200mm m'mimba mwake ndikutsanulira chinyalala cha 400mm m'mimba mwake, kuyika chinyalala chatsopano cha 400mm m'mimba mwake pamalo othirira kumatanthauza kuti zinyalala ziwiri za 200mm m'mimba mwake ziyenera kupangidwa. Kutsata, kuwerengera ndi kusinthana deta komwe kumafunika kuti pakhale njira yolumikizirana yopangira ndi kuthira kuti ipereke kuthira kodziyimira payokha kopanda mavuto, monga tafotokozera pamwambapa, kwakhala kovuta kwa ogulitsa zida ambiri m'mbuyomu. Koma chifukwa cha makina amakono, makina a digito ndi njira zabwino kwambiri, kuthira kosasunthika kumatha (ndipo kwachitika) mwachangu popanda kukhazikitsa kokwanira. Chofunika chachikulu ndi mtundu wina wa "kuwerengera" kwa njirayi, kupereka chidziwitso chokhudza malo a mawonekedwe aliwonse nthawi yeniyeni. Dongosolo la DISA la Monitorizer®|CIM (Computer Integrated Module) limakwaniritsa cholinga ichi polemba chinyalala chilichonse chopangidwa ndikutsatira mayendedwe ake kudzera mu mzere wopanga. Monga chowerengera nthawi, chimapanga mndandanda wa mitsinje ya deta yolembedwa nthawi yomwe imawerengera malo a chinyalala chilichonse ndi nozzle yake pamzere wopanga sekondi iliyonse. Ngati pakufunika, imasinthanitsa deta nthawi yomweyo ndi makina owongolera zomera zodzaza ndi machitidwe ena kuti igwirizane bwino. Dongosolo la DISA limachotsa deta yofunika ya nkhungu iliyonse kuchokera ku database ya CIM, monga makulidwe a nkhungu ndipo singatsanulidwe/siyingathe kutsanulidwa, ndikutumiza ku makina owongolera zomera zodzaza. Pogwiritsa ntchito deta yolondola iyi (yopangidwa nkhungu ikatulutsidwa), chothirira chimatha kusuntha gulu lothirira kupita pamalo oyenera nkhungu isanafike, kenako nkuyamba kutsegula ndodo yoyimitsa pamene nkhungu ikuyendabe. Nkhungu imafika nthawi yoti ilandire chitsulo kuchokera ku chomera chothirira. Nthawi yoyenera iyi ndi yofunika kwambiri, mwachitsanzo kusungunuka kumafika mu kapu yothirira molondola. Nthawi yothira ndi vuto lofala kwambiri, ndipo pokonza nthawi yoyambira kuthira, nthawi yozungulira imatha kuchepetsedwa ndi magawo khumi a sekondi. Dongosolo la DISA lopangira limasamutsanso deta yoyenera kuchokera ku makina opangira, monga kukula kwa nkhungu ndi kuthamanga kwa jakisoni, komanso deta yayikulu monga kupsinjika kwa mchenga, kupita ku Monitizer®|CIM. Kenako, Monitizer®|CIM imalandira ndikusunga magawo ofunikira kwambiri a nkhungu iliyonse kuchokera ku chomera chodzaza, monga kutentha kwa kuthira, nthawi yothira, komanso kupambana kwa njira zothira ndi kuthira. Izi zimathandiza kuti mitundu iliyonse ilembedwe ngati yoyipa ndikulekanitsidwa isanasakanizidwe mu dongosolo logwedeza. Kuphatikiza pa makina opangira zinthu, mizere yopangira zinthu ndi kuponyera, Monitizer®|CIM imapereka dongosolo logwirizana ndi Industry 4.0 lopezera, kusungira, kupereka malipoti ndi kusanthula. Oyang'anira mafakitale amatha kuwona malipoti atsatanetsatane ndikuwunika deta kuti atsatire mavuto aubwino ndikuyendetsa kusintha komwe kungachitike. Ortrander's Seamless Casting Experience Ortrander Eisenhütte ndi fakitale ya mabanja ku Germany yomwe imadziwika bwino popanga zitsulo zachitsulo zapakatikati, zapamwamba kwambiri zamagalimoto, zitofu zamatabwa zolemera komanso zomangamanga, ndi zida wamba zamakina. Kampani yopanga mafakitale imapanga chitsulo chotuwa, chitsulo chopopera ndi chitsulo chopopera cha graphite ndipo imapanga matani pafupifupi 27,000 a zitsulo zapamwamba kwambiri pachaka, zikugwira ntchito kawiri masiku asanu pa sabata. Ortrander imagwiritsa ntchito ng'anjo zinayi zosungunulira za matani 6 ndi mizere itatu ya DISA molding, zomwe zimapanga matani pafupifupi 100 a castings patsiku. Izi zikuphatikizapo kupanga kwakanthawi kochepa kwa ola limodzi, nthawi zina zochepa kwa makasitomala ofunikira, kotero template iyenera kusinthidwa pafupipafupi. Kuti akonze bwino komanso kugwira ntchito bwino, CEO Bernd H. Williams-Book wagwiritsa ntchito ndalama zambiri pakukhazikitsa njira yodziyimira payokha komanso kusanthula. Gawo loyamba linali kuyendetsa njira yosungunulira ndi kugawa chitsulo, kukweza ng'anjo zitatu zomwe zilipo kale pogwiritsa ntchito njira yaposachedwa ya pourTECH, yomwe imaphatikizapo ukadaulo wa laser wa 3D, incubation ndi temperature control. Mafurnaces, molding ndi casting line tsopano akuwongoleredwa ndi kulumikizidwa ndi digito, akugwira ntchito pafupifupi yokha. Makina opangira zinthu akasintha mtundu, pourTECH pour controller amafunsa dongosolo la DISA Monitizer®|CIM la miyeso yatsopano ya nkhungu. Kutengera ndi deta ya DISA, pour controller imawerengera komwe iyenera kuyika pour node pa pour iliyonse. Imadziwa nthawi yeniyeni yomwe nkhungu yatsopano ifika pafakitale yodzaza ndipo imasintha yokha ku njira yatsopano yothira. Ngati jig ikafika kumapeto kwa kugunda kwake nthawi iliyonse, makina a DISAMATIC® amaima ndipo jig imabwerera yokha. Chidebe choyamba chatsopano chikachotsedwa pamakina, wogwiritsa ntchito amadziwitsidwa kuti athe kuwona ngati chili pamalo oyenera. Ubwino wa kuponyera kosasunthika Njira zachikhalidwe zoponyera ndi manja kapena makina osavuta odziyimira okha zimatha kubweretsa kutayika kwa nthawi yopangira panthawi yosintha chitsanzo, zomwe sizingapeweke ngakhale ndi kusintha kwachangu kwa chidebe pamakina oumba. Kubwezeretsa pamanja pourer ndi pour molds kumachedwa, kumafuna ogwiritsa ntchito ambiri, ndipo kumakhala ndi zolakwika monga kuphulika. Ortrander adapeza kuti akamaika mabotolo ndi manja, antchito ake pamapeto pake amatopa, kutaya chidwi, ndikuchita zolakwika, monga kufooka. Kuphatikiza kosasinthika kwa kuumba ndi kuthira kumapangitsa njira zachangu, zokhazikika komanso zapamwamba pomwe zimachepetsa kuwononga ndi nthawi yopuma. Ndi Ortrander, kudzaza kokha kumachotsa mphindi zitatu zomwe zimafunika kale kuti zisinthe malo a chipangizo chodzaza panthawi yosintha chitsanzo. Njira yonse yosinthira imatenga mphindi 4.5, Bambo Williams-Book adatero. Osakwana mphindi ziwiri lero. Mwa kusintha pakati pa mitundu 8 ndi 12 pa shift iliyonse, antchito a Ortrander tsopano amatenga pafupifupi mphindi 30 pa shift iliyonse, theka la ndalama zomwe ankagwiritsa ntchito kale. Ubwino umakulitsidwa chifukwa cha kusinthasintha kwakukulu komanso kuthekera kopitiliza kukonza njira. Ortrander yachepetsa zinyalala ndi pafupifupi 20% poyambitsa kuponya kosasinthasintha. Kuphatikiza pa kuchepetsa nthawi yogwira ntchito posintha mitundu, mzere wonse wopangira ndi kuthira umafuna anthu awiri okha m'malo mwa atatu am'mbuyomu. Pa ma shift ena, anthu atatu amatha kugwiritsa ntchito mizere iwiri yonse yopangira. Kuyang'anira ndi ntchito zomwe antchitowa amachita: kupatula kusankha chitsanzo chotsatira, kuyang'anira zosakaniza za mchenga ndi kunyamula kusungunuka, ali ndi ntchito zochepa zamanja. Phindu lina ndi kuchepa kwa kufunikira kwa antchito odziwa bwino ntchito, omwe ndi ovuta kupeza. Ngakhale kuti automation imafuna maphunziro ena a ogwiritsa ntchito, imapatsa anthu chidziwitso chofunikira cha njira zomwe amafunikira kuti apange zisankho zabwino. M'tsogolomu, makina amatha kupanga zisankho zonse. Deta imapindula kuchokera ku kuponya kosasinthasintha Poyesa kukonza njira, ma foundationer nthawi zambiri amati, "Timachita chinthu chomwecho mwanjira yomweyo, koma ndi zotsatira zosiyana." Chifukwa chake amaponya pa kutentha komweko ndi mulingo womwewo kwa masekondi 10, koma kuponya kwina ndi kwabwino ndipo kwina ndi koipa. Mwa kuwonjezera masensa odziyimira pawokha, kusonkhanitsa deta yolembedwa nthawi pa gawo lililonse la njira, ndikuwunika zotsatira, njira yolumikizirana yolumikizirana yolumikizirana imapanga unyolo wa deta yogwirizana ya njira, zomwe zimapangitsa kuti zikhale zosavuta kuzindikira zomwe zimayambitsa pamene khalidwe likuyamba kuwonongeka. Mwachitsanzo, ngati zinthu zosayembekezereka zimachitika mu gulu la ma disc a mabuleki, oyang'anira amatha kuwona mwachangu kuti magawo ali mkati mwa malire oyenera. Chifukwa owongolera makina opangira, fakitale yopanga ndi ntchito zina monga uvuni ndi osakaniza mchenga amagwira ntchito limodzi, deta yomwe amapanga imatha kusanthulidwa kuti izindikire ubale panthawi yonseyi, kuyambira pazinthu zamchenga mpaka mtundu womaliza wa pamwamba pa kuponyera. Chitsanzo chimodzi chomwe chingakhalepo ndi momwe mulingo wothira ndi kutentha zimakhudzira kudzaza nkhungu pa mtundu uliwonse. Deta yotsatizana yomwe ikubwera imayikanso maziko ogwiritsira ntchito mtsogolo njira zowunikira zokha monga kuphunzira kwa makina ndi luntha lochita kupanga (AI) kuti akonze bwino njira. Ortrander imasonkhanitsa deta ya njira nthawi yeniyeni kudzera mu mawonekedwe a makina, muyeso wa masensa ndi zitsanzo zoyesera. Pa kuponyera nkhungu kulikonse, magawo pafupifupi chikwi amasonkhanitsidwa. Kale, inkalemba nthawi yofunikira pa kuthira kulikonse, koma tsopano ikudziwa bwino kuchuluka kwa mpweya wothira madzi pa sekondi iliyonse, zomwe zimathandiza ogwira ntchito odziwa bwino ntchito kuti aone momwe izi zimakhudzira zizindikiro zina, komanso mtundu womaliza wa mpweya wothira madzi. Kodi madziwo amatuluka mu mpweya wothira madzi pamene mpweyawo ukudzazidwa, kapena mpweya wothira madziwo umadzazidwa pafupifupi nthawi zonse panthawi yodzaza madzi? Ortrander imapanga mitundu itatu mpaka isanu miliyoni pachaka ndipo yasonkhanitsa deta yambiri. Ortrander imasunganso zithunzi zambiri za mpweya uliwonse mu database ya pourTECH ngati pali mavuto a khalidwe. Kupeza njira yodziwira zithunzizi zokha ndi cholinga chamtsogolo. Kutsiliza. Kupanga ndi kuthira madzi nthawi imodzi kumapangitsa kuti zinthu ziyende mwachangu, zikhale zabwino komanso ziwonongeke pang'ono. Ndi kukhetsa kosalala komanso kusintha kwa mawonekedwe okhazikika, mzere wopanga umagwira ntchito bwino wokha, kumafuna khama lochepa pamanja. Popeza wogwiritsa ntchitoyo amasewera udindo woyang'anira, pakufunika antchito ochepa. Kukhetsa madzi kosasunthika tsopano kumagwiritsidwa ntchito m'malo ambiri padziko lonse lapansi ndipo kungagwiritsidwe ntchito ku mafakitale onse amakono. Kampani iliyonse yopangira zinthu zoyambira imafuna njira yosiyana pang'ono yogwirizana ndi zosowa zake, koma ukadaulo woti igwiritse ntchito watsimikiziridwa bwino, womwe ukupezeka kuchokera ku DISA ndi mnzake wa pour-tech AB, ndipo sufuna ntchito yambiri. Ntchito yapadera ikhoza kuchitika. Kugwiritsa ntchito kwambiri luntha lochita kupanga komanso makina odziyimira pawokha m'makampani opangira zinthu zoyambira kudakali mu gawo loyesa, koma pamene makampani opangira zinthu zoyambira ndi makampani opanga zinthu zoyambira akusonkhanitsa deta yambiri ndi chidziwitso chowonjezera pazaka ziwiri kapena zitatu zikubwerazi, kusintha kwa makina oyendetsera zinthu kudzafulumira kwambiri. Komabe, njira imeneyi ndi yosankha, chifukwa luntha la deta ndiyo njira yabwino kwambiri yowonjezerera njira ndikuwonjezera phindu, makina oyendetsera zinthu zoyambira ndi kusonkhanitsa deta kwakhala njira yodziwika bwino m'malo mwa ntchito yoyesera. Kale, chuma chachikulu cha kampani yopangira zinthu zoyambira chinali chitsanzo chake ndi zomwe antchito ake adakumana nazo. Tsopano popeza kuponya kosasunthika kumaphatikizidwa ndi makina oyendetsera zinthu oyambira ndi makina a Industry 4.0, deta ikukhala mzati wachitatu wopambana wa makina oyambira zinthu.
—Tikuthokoza kwambiri pour-tech ndi Ortrander Eisenhütte chifukwa cha ndemanga zawo pokonzekera nkhaniyi.
Inde, ndikufuna kulandira nkhani za Foundry-Planet zomwe zimatuluka kawiri pa sabata ndi nkhani zonse zaposachedwa, mayeso ndi malipoti okhudza zinthu ndi zipangizo. Kuphatikiza makalata apadera - onse ndi kuletsa kwaulere nthawi iliyonse.
Nthawi yotumizira: Okutobala-05-2023